300 500 – Torque Values

Handlebar bolts qty 4 20 ft/lbs 27.11 N/m

Spark plugs qty 2    12 lbs/ft

Exhaust nuts qty 4 (M8) 13 lbs/ft

Pair valve qty 1 (M6) 6.3 lbs

Engine oil drain bolt qty 1   22 lbs/ft

Engine oil filter boss qty  1    13 lbs/ft

Engine oil filter cartridge qty 1   19 lbs/ft (seemed too high so I used 12 lbs/ft)

Front sprocket (M10) qty 1    40.0 lbs/ft (Drive sprocket) (Rebel 300 7.0 ft lbs M6)

Front sprocket cover (M6) qty 2    9.0 lbs/ft (Rebel 300 and 500)

Passenger footpeg bracket bolt qty 4   24 lbs/ft

Exhaust pipe joint nut qty 4   13 lbs/ft

Muffler band bolt qty 1   17 lbs/ft

Right crankcase cover M6 bolts qty 14 9 ft lbs. (12 N·m / 1.2 kgf·m)

Front axle bolt qty 1 38 lbs/ft

Front axle pinch socket bolt qty 4 16 lbs/ft

Drive chain adjuster lock nut qty 2    15 lbs/ft

Rear axle nut qty 1   65 lbs/ft

Drive sprocket bolt qty 1   40 lbs/ft

Driven sprocket self-lock nut qty 5   80 lbs/ft

Rear brake disc bolt  qty 4   31 lbs/ft

Driven sprocket nut qty 5    80 lbs/ft

Shock absorber upper mounting socket bolt qty 2   6.6 lbs/ft

Shock absorber lower mounting socket bolt qty 2   15 lbs/ft

Swingarm pivot nut qty 1   55 lbs/ft

Swingarm pivot adjust bolt 1   7 lbs/ft

Brake hose oil bolt qty 4    25 lbs/ft